IKEA GRILLSKÄR Side Burner Instruction Manual

Design and Quality

LIST OF FEATURES

The numbering of the product features shown refers to the illustration of the side burner on the graphic page
1. Top lid
2. Burner
3. Control knob
4. Side burner body

WARNING

Important: Read these instructions for use carefully so as to familiarize yourself with the appliance before connecting it to its gas cartridge or gas cylinder.
Keep these instructions for future reference.
Only to be used outdoors. Read the instructions before using the appliance. Failure to follow these instructions and safety warnings may result in serious bodily injury or death, and/or property loss.
Caution: accessible parts may be very hot. Keep children and pets away from the side burner.
Turn off the gas supply at the gas container after use.
Any modification of the appliance may be dangerous.
Do not move the appliance during use.
Leak test the side burner before first use, annually, when dismantled, when parts are replaced, or if the gas cylinder is removed or replaced.
Retain these instructions for future reference.
GRILLSKÄR side burner is only to be used together with GRILLSKÄR gas barbecue.

DANGER

If you smell gas:

1. Shut off gas to the unit
2. Extinguish any open flame
3. Open lid
4. If the odour continues, keep away from the side burner and immediately call your gas supplier or the fire department

WARNING

Do not store or use petrol or other flammable liquids or vapours in the vicinity of this or any other appliance
A LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance

GRILLSKÄR side burner

SAFETY SYMBOLS

The safety symbols and their meanings are explained below. Read and follow the instructions in this manual carefully.

DANGER
DANGER: Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.

WARNING
Failure to read and follow these instructions could result in serious injury or damage to property.
Installation must conform to local codes.
This product is for OUTDOOR USE ONLY.
Shall not be used in a building. NEVER use in an enclosed space such as a carport, garage, veranda, covered patio, or under an overhead structure of any kind.
Important – LEAK TEST THE SIDE BURNER WHEN FULLY ASSEMBLED BEFORE FIRST USE. IN ADDITION always leak test the side burner annually, when dismantled, when parts are replaced, or if the gas cylinder is removed or replaced. FAILURE TO
DO  THIS COULD CAUSE SERIOUS INJURY OR DAMAGE TO THE SIDE BURNER.
Always keep the cylinder vertical.
Important – Ensure the unit is positioned on flat, level ground to aid with fat/grease runoff.
Check that seals (between the appliance and the gas cartridge or gas cylinder) are in place and in good condition before connecting to the gas cartridge or gas cylinder.
This appliance must be kept away from flammable materials.
GRILLSKÄR side burner is designed for use with liquid propane (LP) gas only. Do not use natural (piped-in city) gas. The valves,  orifices, hose, and regulator are for LP gas only.
This side burner has been supplied with a propane regulator (only use with propane gas).
Should you need to change the gas cylinder, make sure the unit is switched off, and that there are no sources of ignition (cigarettes, open flame, sparks, etc.) nearby before proceeding.
Never use indoors, in an enclosed area, or below ground level.
This side burner shall only be used above ground in an open-air situation with natural ventilation, without enclosed areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
This side burner is not intended to be used in or on boats or in or on recreational vehicles.
This side burner should not be used under overhead combustible construction.
Never use an adjustable regulator with this unit.
This side burner will become very hot when in use – take care when touching.
Keep children and pets at a safe distance from this side burner when in use.
Do not attempt to move this side burner when in use.
Always turn off the gas supply at the gas cylinder when not in use.
Any modification of this burner may be dangerous.
Do not leave this side burner unattended when in use.
Any parts sealed by the manufacturer or his agent must not be altered by the user.
When igniting, always have the lid open.
Only use the side burner on a flat, level non-flammable surface or ground. When positioning, ensure the side burner is a minimum of 1 meter from flammable items or structures.
Before each use inspects the gas hose to ensure it is free of any twisting or tension.
When storing the side burner or gas cylinder, ensure they are away from flammable materials or liquids.
If there is a leak on your appliance (smell of gas), take it outside immediately into a well-ventilated flame-free location where the leak may be detected and stopped. If you wish to check for leaks on your appliance, do it outside. Do not try to detect leaks using a flame, use soapy water.
The gas cylinder must not be stored next to this or any other appliance.
Always follow care and maintenance instructions – regularly maintain your side burner.
Do not allow grease, fat, or food residue to build up in or on the side burner – RISK OF FIRE.
Always replace worn parts
Do not use the appliance if it has damaged or worn seals.
Do not use an appliance that is leaking, damaged, or which does not operate properly.
Do not store or cover the side burner until fully cooled.
Keep the ventilation opening of the cylinder enclosure free and clear from debris.
Keep the area around your gas side burner clear of any combustible materials, petrol, or other flammable liquids and vapors.
Pressure regulator and assembly supplied with this barbecue/side burner must be used.
Replacement pressure regulators must be the
same as those supplied originally with the side burner.
Never use an adjustable regulator with this side burner.
Do not hang any combustible materials from the handrails of this barbecue/side burner.
Accessible parts may be very hot. Keep young children away.
Always wear protective gloves or a barbecue mitt
when handling hot components or items such as pots.
A cooking vessel with a diameter of no less than 10cm (3.9″) and no greater than 26cm (10″) should only be used.

LEAK TESTS
IMPORTANT – PERFORM LEAK TESTS BEFORE USE
Always leak test the unit – annually, when dismantled, when parts are replaced, or if the gas cylinder is removed or replaced.

• Never use an open flame to check for leaks at any time. DO NOT IGNITE THE SIDE BURNER DURING LEAK TESTING.
• To be performed in a well-ventilated area.
• Be sure all control knobs are in the ‘OFF’ position.
• Check for leaks by brushing a solution of 1/2 water and  1/2 soap over all the gas system joints, including ball valve connections, hose connections, and regulator connections.
• Ensure the soap solution has been applied to all connections – connect the regulator to the gas cylinder, open the gas control valve on the regulator allowing gas to flow.
• OBSERVE – if bubbles form over any part of the joints there is a leak.
• Turn off the gas and tighten all joints
• Repeat test. If bubbles form again, do not use the side burner. Please contact your local dealer for assistance.

GAS AND REGULATOR INSTRUCTIONS

• The cylinder should be positioned underneath the main barbecue body and stored upright.
• Gas cylinders should never be stored or laid on their side.

User instructions
GRILLSKÄR side burner is only to be used together with GRILLSKÄR gas barbecue. Before assembling your side burner, remove all protective packaging from each part. Do not store a spare LP gas cylinder under or near this appliance.  Cylinder used must include a collar to protect the cylinder valve.
Place dust cap on cylinder valve outlet whenever the cylinder is not in use.  Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

SIDE BURNER USER INSTRUCTIONS

Before proceeding, make certain that you understand the warning statements in this manual.
Lighting the side burner

• Open the side burner lid.
• Ensure the control knob is in the “OFF” position.
  
• Turn on the gas supply at the gas cylinder.
• Push the control knob down and turn to the ignition position.
  
• Hold the control knob in for at least 10 seconds to ensure the burner stays lit.
• If the burner does not light after holding the dial-in for 20 seconds, turn the control knob to the ‘OFF’ position and wait for 1 minute and try again. Do not continuously hold the control knob in as you may cause a build-up of gas.
• In windy conditions shield from wind to ensure easy lighting.
• Turn the control knob to alter burner settings as required.

Manual Lighting Instructions

• Place a lit match beside the burner (at the same location as the sparker shield).
• Push and turn the control knob to the high position.
  Always protect your hands when handling anything near the cooking surface of the side burner.

Turning off your side burner
Push the control knob in and turn to the “OFF” position. Turn the gas off and disconnect the cylinder when not in use. The regulator must be disconnected when the side burner is not in use.
FOOD SAFETY

Please read and follow this advice when cooking on your side burner:
• Always wash your hands before and after handling uncooked meat and before eating.
• Always keep raw meat away from cooked meat and other foods.
• Before cooking, ensure side burner surfaces and tools are clean and free of old food residue.
• Do not use the same utensils to handle cooked and uncooked foods.
• Ensure all meat is cooked thoroughly before eating.
CAUTION – eating raw or undercooked meat can cause food poisoning (e.g bacteria strains such as E.coli)
• To reduce the risk of undercooked meat, cut open to ensure it is cooked all the way through internally.
CAUTION – if meat has been cooked sufficiently the meat juices should be clear in color and there should be no traces of pink/red juice or meat coloring.
• After cooking on your side burner always clean the cooking surfaces and utensils.

CARE AND MAINTENANCE

• Regularly clean your side burner between uses and especially after extended periods of storage.
• Ensure the side burner is sufficiently cool before cleaning.
• Do not leave the unit exposed to outside weather conditions or stored in damp, moist areas.
• Never douse the unit with water when its surfaces are hot.
• Never handle hot parts with unprotected hands.
• In order to extend the life and maintain the condition of your side burner, we strongly recommend that the unit be covered when left outside for any length of time, especially during the winter months.
• IMPORTANT – We recommend that servicing of this side burner should be performed either after every 100 hours of use or annually,  whichever is achieved soonest.
• Change the flexible tube when the national conditions require it.
• Do not modify the appliance.

Caution
If you smell gas – extinguish the burner. If the odor continues, immediately contact your gas supplier.
In the event of an uncontrollable fire, immediately disconnect the gas cylinder moving it away from the fire, and contact the fire services. DO  NOT PUT YOURSELF AT RISK!
Ensure aerosols are not used near this side burner when in use.
Ensure all packaging and plastic bags are disposed of safely.

Burner (2) Maintenance

• In normal usage, burning off the residue after cooking will keep the burners clean.
• The burners should be cleaned annually, or whenever heavy build-up is found, to ensure that there are no signs of blockage (debris,  insects) in either the burner portholes or the venturi tubes of the burners fitted over the valve outlets. A blocked burner can lead to a fire beneath the grill.
•  Visually inspect the operation of the burners. See figure below showing correct burning. There should be flame from all portholes.

STORAGE

Do not leave your side burner uncovered when not in use. Store your side burner in a cool dry place like a shed or garage when not in use to protect against the effects of extreme weather conditions, particularly if you live near coastal areas. Prolonged exposure to sunlight,  standing water, sea air/saltwater can all cause damage to your appliance. (A cover may not be sufficient to protect your appliance in some of these situations).

•  Cover the burners with aluminum foil in order to prevent insects or other debris from collecting in burner holes.
• If the side burner is to be stored indoors, the gas cylinder must be disconnected and left outside. The gas cylinder should always be stored outside, in a dry, well-ventilated area, away from any sources of heat or ignition. Do not let children tamper with the cylinder.
• Cylinders must be stored out of the reach of children and must not be stored in a building, garage, or any other enclosed area.

TECHNICAL INFORMATION

This side burner is designed for outdoor use only using propane gas. Please read all accompanying documentation carefully.
Germany/Austria (DE/AT)
Gas category: I3B/P(50) Gas type and pressure: Propane/50bar Maximum gas consumption: 218gm/h Total heat input: 3kW Main  burners injector size: 0.75mm Countries intended for DE/AT
Changing The Gas Cylinder
Check that the burners are extinguished before disconnecting the gas cylinder. Check the seals before connecting a new gas cylinder to the appliance. Change the gas cylinder outside and away from people.

TROUBLESHOOTING

PROBLEM	POSSIBLE CAUSE	SOLUTION
Burner will not light using the ignition system	LP gas cylinder is empty	Replace with a full cylinder
	Faulty regulator	Have regulator checked or replace
	Obstructions in burner	Clean burner
	Obstructions in gas jets or gas hose	Clean jets and gas hose
	Electrode wire is loose	Reconnect wire
	Electrode or wire is damaged	Change electrode and wire
Low flame or flashback (fire in burner tube – a hissing or roaring noise may be heard)	LP gas cylinder too small	Use larger cylinder
	Obstructions in burner	Clean burner
	Obstructions in gas jets or gas	Clean jets and gas hose
	Windy conditions	Use BBQ in a more sheltered position
Gas valve knob difficult to turn	Gas valve jammed	Replace gas valve

HOW TO REACH US IF YOU NEED OUR SERVICE

Contact your local IKEA store. You will find the address and phone number in the IKEA catalog or at www.IKEA.com 
To ensure that we provide you with the best assistance, please read carefully the Assembly Instructions and/ or the User Instruction section of this manual before contacting us.