Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual

Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 1

Pas-lode IM200Li 18 Gauge Cordless Brad Nailer

Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 2

Introduction and Warranty

Pas-lode Cordless 18 Gauge Brad Nailer Operating Manual
This manual is intended to acquaint you with the Pas-lode Cordless 18ga. Brad Nailer. Unlike other power fastening tools, the Cordless Brad Nailer is powered by an internal combustion linear motor. In simpler terms, your Cordless Brad Nailer is powered by a motor similar to the one that powers an automobile. The Cordless Brad Nailer ignites a fuel and air mixture to produce the energy to drive the motor, which in turn drives the fastener. The Cordless Brad Nailer is totally self-contained. It carries its own fuel supply and battery, along with a supply of fasteners.
For ease of use, this manual is divided into sections (see Contents). Each section of the manual is written with you, the tool operator, in mind. We have left out many of the technical terms so that you can easily understand how to get the maximum performance from your Cordless Brad Nailer, and how to avoid damaging the tool or injuring yourself. But, to accomplish this, we need you to do two things:

  1. READ THE MANUAL FROM COVER TO COVER BEFORE USING THE TOOL.
  2. FOLLOW ALL INSTRUCTIONS IN THE MANUAL

The Cordless Brad Nailer should be handled like other power fastening tools that you use. Like most tools, when used improperly injury could result . If you are going to allow others to use the Cordless Brad Nailer, it is your responsibility to make sure that they also read and comply with the instructions in this manual before attempting to operate the tool.
Should you have questions about the Cordless Brad Nailer, or wish to obtain additional copies of this manual, please contact your Pas-lode® representative. The space below is provided so that you may record your representative’s name, address, and telephone number.
Name:
Address:
City:
State::
Zip:
Telephone Number:

Pas-lode Cordless Warranty and Limitations
Pas-lode warranties that new Cordless power fastening tools, parts and accessories will be free from defects in material and workmanship for the period shown below, after the date of delivery to the original user.
ONE-YEAR LIMITED WARRANTY
A one-year warranty will apply to all parts, except those listed below as normal wearing parts, or parts which are specifically covered by an extended warranty.
FIVE-YEAR EXTENDED LIMITED WARRANTY
A five-year warranty will apply to all molded nylon parts:

  • Cap and Grille
  • Handle Halves and Actuator
  • Trigger

90-DAY LIMITED WARRANTY
A 90-day warranty applies to the following parts, which are considered normal wear parts:

  • Bumper
  • Driver Blades
  • Seal Rings

WARRANTY STATEMENT

Pas-lode’s sole liability hereunder will be to replace any part or accessory which proves to be defective within the specific time period. Any replacement part or accessory provided in accordance with this warranty will carry a warranty for the balance of the period of warranty applicable to the part it replaces. This warranty does not apply to part replacement required due to normal wear.
This warranty is void on any tool which has been subjected to misuse, abuse, accidental or intentional damage, use with fasteners, fuel, batteries, or battery chargers not meeting Pas-lode specification, size, or quality, improperly maintained, repaired with other than genuine Paslode replacement parts, damaged in transit or handling, or which, in Pas-lode’s opinion, has been altered or repaired in a way that affects or detracts from the performance of the tool.
PASLODE MAKES NO WARRANTY, EXPRESSED OR IMPLIED, RELATING TO MERCHANTABILITY, FITNESS, OR OTHERWISE, EXCEPT AS STATED ABOVE, and    Pas-lode’s liability AS STATED ABOVE AND AS ASSUMED ABOVE is in lieu of all other warranties arising out of, or in connection with, the use and performance of the tool, except to the extent other wise provided by applicable law. PASLODE SHALL IN NO EVENT BE LIABLE FOR ANY DIRECT, INDIRECT, OR CONSEQUENTIAL DAMAGES, INCLUDING, BUT NOT LIMITED TO, DAMAGES WHICH MAY ARISE FROM LOSS OF ANTICIPATED PROFITS OR PRODUCTION, SPOILAGE OF MATERIALS,, INCREASED COST OF OPERATION, OR OTHERWISE.
Pas-lode reserves the right to change specifications, equipment, or designs at any time without notice and without incurring obligation.

An Overview of the Pas-lode Cordless 18 ga. Brad Nailer

Description

The Pas-lode Cordless 18ga. Brad Nailer is a self-contained, fully portable nailer that uses liquid hydrocarbon fuel to power a unique linear drive internal combustion motor.
In order for you to fully understand the information contained in this manual, you need a basic understanding of the Cordless 18ga. Brad Nailer. As you can see in the illustration below, the Cordless 18ga. Brad Nailer is made up of three major areas: handle, motor, and magazine.
As you examine the Cordless 18ga. Brad Nailer, become familiar with the three major areas and the various components located in each of them.

  • The Handle Assembly contains the fuel cell, indicator light, and the trigger.
  • The Motor Assembly contains the cover and filter, the motor housing, the nose, and the work contacting element.
  • The Magazine Assembly contains the components to load and control the fastener and the battery for the Cordless Brad Nailer.

Specifications

Dimensions:
Weight-with battery  4 lbs 14oz.
Height        11-1/2 inches
Length        11 inches
Magazine    18ga. Straight
Cycle Rate: Intermittent Operation  2 to 3 nails per second
NOTE: Exceeding these cycle rates could cause the tool to overheat, resulting in loss of performance or damage to tool components.
By using the Pas-lode Cordless Brad Nailer at its recommended cycle rate, you will be able to drive several thousand nails in a typical workday.
Fasteners: 18 gauge, straight Brads
Magazine Capacity: 2 nail strips, or 100 fasteners
Battery : 7.4 volts DC – Provides enough energy to drive approximately 12,000 fasteners on a full charge.
Fuel Cell: Trim fuel cartridge of Liquid hydrocarbon Provides enough fuel – to drive approximately 1000 fasteners.

Safety Instructions

The following safety instructions have been included in this booklet to provide you with basic information necessary for safe operation of the Pas-lode Cordless 18ga. Brad Nailer. DO NOT ATTEMPT TO OPERATE THIS TOOL UNTIL YOU HAVE READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND MANUAL INSTRUCTIONS.
DANGER
The Cordless Brad Nailer is an internal combustion device. It produces hot exhaust gases that may ignite flammable materials. This tool must not be used in a combustible environment or in the presence of combustible materials, such as flammable chemicals, adhesives, gasoline, or solvents.
WARNING

  • Do not attempt to operate this tool until you have read and understood all safety precautions and manual instructions. Failure to follow all safety precautions and instructions may result in a permanent loss of vision, serious personal or even fatal injury, property damage and/or tool damage.
  • Do not expose the tool to temperatures in excess of 120° F (49° C). Fuel and/or the battery may burst, releasing flammable gas.
  • This tool must be operated only in a well-ventilated environment, because the tool exhausts carbon monoxide similar to a gas chainsaw or lawnmower. Exposure to carbon monoxide may cause dizziness, nausea, or unconsciousness.
  • ALWAYS keep the Cordless Brad Nailer, fuel cell, battery and battery charger out of the reach of children.
  • Always wear EYE and EAR safety gear when working with or in the vicinity of the Pas-lode Cordless 18ga. Brad Nailer.
  1. Eye protection must meet the requirements of ANSI Standard Z87.1 and should have side shields for increased protection.
  2. NEVER ASSUME THE TOOL IS EMPTY. Never point the tool at yourself or anyone else.
  3.  NEVER ENGAGE IN “HORSEPLAY” WITH THE TOOL. The Cordless Brad Nailer is not a toy – it is a tool. Careless and improper use may result in a serious accident.
  4. NEVER CARRY THE TOOL WITH YOUR FINGER ON, OR SQUEEZING, THE TRIGGER. This practice may result in the accidental discharge of a fastener.
  5. NEVER OPERATE A MALFUNCTIONING TOOL. Refer to the servicing or troubleshooting section of this manual to correct the problem. If the problem cannot be corrected, stop using the tool and report it to your supervisor or Pas-lode® representative.
  6. DO NOT LOAD FASTENERS WITH THE TRIGGER AND/OR WORK CONTACTING ELEMENT PRESSED IN. A fastener may be accidentally discharged.
  7. NEVER REMOVE OR DISABLE THE WORK CONTACTING ELEMENT.
    This device helps reduce the possibility of accidental fastener discharge by preventing the tool from operating until it is completely against the work surface. NEVER operate the tool if the work contacting element is not working properly.
  8. ALWAYS POINT THE TOOL AWAY FROM YOURSELF AND OTHERS WHEN CLEARING JAMS OR REMOVING FASTENERS.
    Pull the follower slightly back and push the release lever. Tip the tool nose up slightly and fasteners should slide out of the rear of the magazine. If fasteners are jammed, refer to the appropriate servicing section of this manual.
  9. NEVER OPERATE THE CORDLESS BRAD NAILER IF PARTS ARE LOOSE, DAMAGED OR MISSING.
  10. DO NOT DRIVE FASTENERS INTO KNOTS OR ON TOP OF OTHER FASTENERS. A fastener may ricochet and cause serious injury.
  11. OPERATE THE TOOL ONLY ON THE WORKPIECE.
    WARNING
    • The Cordless brad nailer should be operated only when it is in contact with the work surface. When fastening thin materials such as plywood, be sure to position the tool so that the fastener is driven into the underlying piece.

    Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 3

  12. NEVER DRIVE FASTENERS INTO AREAS WITH CONCEALED HAZARDS. Always check the area behind the work surface for electrical wiring, gas pipes, water pipes, sewer drains or other potential hazards.
  13. ALWAYS MAINTAIN SECURE AND UNOBSTRUCTED FOOTING WHEN ON LADDERS, PLATFORMS OR OTHER HIGH LOCATIONS.
    WARNING
    • Never over-reach, since tool recoil may cause a loss of balance. Always be aware of edges and drop-offs when nailing on rooftops and other high locations. Keep them in full view.
  14. ALLOW ONLY QUALIFIED PERSONNEL TO OPERATE THE IMPULSE BRAD NAILER.
    WARNING
    • Only persons who have read and fully understand all tool operation safety and maintenance instructions should be allowed to operate the tool.
  15. PROPERLY STORE FUEL CELL.
    WARNING
    • Always store fuel cells where they will not be exposed to an open flame, sparks or temperatures above 120°F (49° C).
  16. ALWAYS STORE THE TOOL WITH THE FUEL CELL AND BATTERY REMOVED. Store the fuel cell in the case with the Impulse Brad Nailer.
  17. KEEP THE TOOL CLEAN. A clean tool is less likely to jam or malfunction.
  18. KEEP YOUR HANDS CLEAR OF THE WORK AREA SURFACE.
    WARNING
    • A fastener may exit at an angle unexpectedly and cause injury.

Battery Disposal:
The Pas-lode lithium-ion batteries contain lithium and must be recycled or disposed of properly. It is illegal in some areas to place a lithium-ion battery into the trash or solid waste stream. You may contact your local recycling information on where to return the spent battery or call 877-646-4025 for information on lithium-ion battery recycling in your area.

Battery and Charging System

The Pas-lode Cordless 18 Gauge Straight Lithium-ion Brad Nailer comes with a rechargeable battery and its own charging system. This charging system is the only one that will work with the Pas-lode lithium-ion batteries. The first step in preparing a new tool for operation is to fully charge the battery. New batteries are shipped partially discharged and must be charged prior to first use. Batteries will take 5 minutes to 1.5 hour (time will be dependent on the amount of discharge of the battery) to recharge.

Important Charging Notes:
Warning
CHEMICAL/EXPLOSION HAZARD

Read ALL instructions be-fore charging or using battery. Failure to follow ALL instructions may result in fire, severe burns, or re-lease of toxic materials.

Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 4
THE PASLODE BATTERY CHARGING SYSTEM

Charging Instructions 

  • Remove the charger unit from the tool case and plug it into a 120V AC outlet. Set the charger base on a stable surface. A green light will come on to indicate the power is on and the charger circuit is ready.
  • Remove the battery from tool or case and insert terminals down into charger. The red light will come on indicating that the battery is charging and the green light will go out.

NOTE:
If battery is completely discharged, the red light and the green light may alternate back and forth for up to 20 minutes. This safety feature slowly recharges the battery until it is ready to accept the full charging current. If the red and green lights continue to alternate after 20 minutes, replace the battery.

  • After charging is complete, the red light will go out and the green light will come on, indicating that the battery is fully charged. The charger will keep the battery at full charge until it is
  • Unplug the charger from the 120V AC outlet.

Charging Times
First charge (new battery)      1.5 hour
Discharged Battery                5 minutes to 1.5 hour
Charging Don’ts

  1. Do not charge battery outdoors or in temperatures below 40°F (5°C).
  2.  Do not allow metal objects to come in contact with battery terminals.
  3. Do not puncture or attempt to open battery case or cells.
  4. Do not store battery where it will be subjected to temperatures above 120°F (49°C).
  5. Do not incinerate battery.
  6. Do not use a defective battery charger, one that over-heats and/or smokes when plugged in.
  7. Do not immerse the battery or charger in water.

Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 5
Inserting Battery

  1. 1. Load the battery, contacts first, into the Cordless Brad nailer
  2. Push battery fully forward into its locked Ready position. The battery indicator light will light.
  3. To disengage the battery, push down on locking tab and slide battery back until it locks into the Standby position.
  4. To remove battery, push down on locking tab and slide battery out.

Battery Indicator Light
On the right side of the handle is a small plastic lens. This is the battery indicator light. When you insert a fully-charged battery into the tool, you will see a blinking green light. If the indicator light blinks red, recharge the battery.Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 6NOTE: If battery is left in tool for an extended period, the battery will discharge completely and will require recharging.

Fuel Cell and Metering Valve

Fuel Cell

DANGER

  • E X P L OSI O N / F I R E HAZARD
  • Read ALL safety instructions before using or handling the fuel cell. Failure to follow ALL instructions may result in explosion or fire. This may cause severe personal injuries or property damage.
  • Keep the fuel cell away from heat, sparks and open flame.
  • Exposure to temperatures above 120°F (49°C) may cause the fuel cell to burst, releasing flammable gas.

WARNING

  • Sunlight can raise the inside temperature of an unventilated car or van to above 140°F (60°C).
  • Never puncture or attempt to open the fuel cell; it is non-refillable.
  • Never incinerate, reclaim or recycle the fuel cell.
  • Never smoke while installing or operating the metering valve.
  • Never inhale the spray.
  • Keep out of the reach of children.
  • Store fuel cell(s) in well-ventilated areas only.
  • There is a second container inside the fuel cell. The inner container holds the fuel. The space between the inner container and the outer cylinder is filled with a gas, called the propellant, which is under pressure.
  • To eject the fuel, propellant pressure squeezes the inner fuel container, much as you squeeze a tube of toothpaste. This squeezing action ensures that all the fuel is used, and that the Cordless Brad Nailer can operate in any position. Because of this container-within-a-container design, you might hear the sound of fluid when shaking the fuel cell after all the fuel has been used. This is the propellant, which remains between the containers even after all the fuel has been expelled.
  • If you expose the empty fuel cell to extreme temperatures, the propellant gas will expand and could cause the container to burst, releasing flammable gases.

Metering Valve

  • The metering valve contains a fuel metering system to inject the correct amount of fuel into the combustion chamber.
  • The metering valve with the yellow face is the only valve that will operate properly with the Cordless 18ga. Brad Nailer.

NOTE

  • Do not attempt to reuse the metering valve !Replace with fresh fuel cell/valve, and dispose of spent cell/valve properly.
  • When replacing fuel cell also clean the air filter for optimum tool ration.

NOTE: Altitude Restriction
Pas-lode Cordless technology is powered by an internal combustion engine and are effected by altitude. The tool may lose power or not cycle consistently at elevations of 4000 feet or greater.

Installing Metering Valve to Fuel Cell Prior to Use To install the metering valve to a fuel cell

For Cordless Brad NailerPaslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 7The valve is now completely seated onto the fuel can and can be inserted into the tool.
NOTE:
Pas-lode Cordless fuel cells are marked with an expiration date on the bottom of the can. For maximum performance use fuel before expiration date.
Pas-lode Cordless Fuel Cell Disposal Guidelines

  • Pas-lode, the industry leader in cordless technology provides this information to assist users with the proper disposal of discarded fuel cells. Acceptable disposal options vary depending on the type of fuel cell users. All users must consider federal, provincial and local solid waste regulations to ensure that discarded fuel cells are disposed of properly. Users must contact their local solid waste authority for further guidance.
  • Pas-lode takes no responsibility for proper fuel cell disposal. Proper disposal remains the responsibility of sellers and users. All sellers and users must contact their local solid waste authority to determine if any federal, state or local regulation prohibits or restricts disposal.
Inserting Fuel Cell
  • Inserting the metering valve/fuel cell assembly into the Cordless Brad Nailer is very simple. To begin, press up at the bottom of the actuator cover and pivot outward to open. The cover will swing out of the way.Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 8
  • Next, with the metering valve stem pointed toward the front of the tool, insert the metering valve/fuel cell assembly.
    Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 9
  • As you slide the metering valve/fuel cell assembly into the Cordless Brad Nailer, you will notice a yellow adapter at the top of the cylinder pocket. As shown in the illustration, this adapter is designed to ensure that the metering valve stem is properly aligned with the small hole, or orifice, that leads to the combustion chamber. Insert the metering valve stem into the orifice of the yellow-colored adapter.
    Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 10
  • Close the actuator cover to complete the loading of fuel in the Cordless Brad Nailer. Do this by swinging it up and over the fuel valve/cylinder assembly, and pushing down until the actuator cover snaps into position.
    Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 11

Preparing the Cordless18ga. Brad Nailer for Use

Fasteners

The Pas-lode Cordless 18ga. Brad Nailer drives Pas-lode® 18 gauge fasteners designed to be used with the tool. The use of fasteners that do not meet Pas-lode standards could cause tool damage and will void all warranty claims.
Loading Fasteners

  • Step 1: Press the release latch with your thumb and pull the rail cover to the full open position.
  • Step 2; Place the 18 gauge brad nails into the rail with the points resting in the bottom of the rail.
  • Step 3: Slide the rail cover forward to the locked position.

Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 12
In the illustration above, you will see an indicator arrow on the side of the follower. When the indicator arrow is in the reload area, marked on the side of the magazine, you may insert a new strip of nails.

Pas-lode Cordless 18ga. Brad  Nailer and Outdoor Weather

Use the Cordless Brad Nailer outdoors, in dry weather, when the nailer, fuel cell, and battery are between 20°F (-7°C) and 120°F (49°C).
HOT WEATHER OPERATION
The Cordless Brad Nailer requires cooling of the motor assembly to operate properly. The fan normally provides the necessary air flow to permit continuous operation. Whenever the Cordless Brad Nailer is idle for extended periods, keep the fuel and tool out of direct sunlight and in surroundings where temperatures will not exceed 120°F (49°C). After extended periods of continuous use, it may be necessary to cool the Cordless motor by setting tool aside for 10-15 minutes or until the tool operates normally. An overheated tool may not drive nails completely or may operate erratically.
COLD WEATHER OPERATION
Fuel cells at cold temperatures lose the required propellant pressure. Bring the tool, fuel cell, and battery above 20° F (-7° C) by placing the tool in a heated building or vehicle. Never expose the tool, fuel cell or battery to flame.
CAUTION
The Cordless Brad Nailer should not be used in the rain or where excessive moisture is present. The use of the Paslode Cordless Technology under these conditions may result in damage to tool components and cause the tool to malfunction.

Operation

  • PRESS WORK –CONTACTING ELEMENT AGAINST THE WORK SURFACE.
  • Fan motor starts, fuel is injected into combustion chamber and mixed with air by the fan.
    Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 13
  • SQUEEZE TRIGGER Spark plug ignites the fuel/air mixture driving the piston assembly down on the fastener.
    Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 14
  • RELEASE TRIGGER -LIFT TOOL Combustion chamber opens. Fan exhausts hot gases and cools internal components.
    Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 15

DANGER
The work contacting element and nose will become hot after prolonged or rapid use. If it becomes necessary to adjust the work contacting element, avoid touching with bare hands.
CAUTION
This tool must be operated in a well ventilated environment, because the tool exhausts carbon monoxide similar to a chainsaw or lawn mower. Exposure to carbon monoxide may cause dizziness, nausea or unconsciousness.
Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 16
Depth of Drive Adjustment
Remove the battery before adjusting the depth of drive. The depth of drive adjustment is done by turning the adjustment wheel as shown by the arrows on the side of the tool.

Fasteners and Applications

Applications
The Pas-lode Cordless 18ga. Brad Nailer is suited for a variety of applications. These include securing door and window casings; attaching baseboards where walls meet floors; attaching moldings where walls meet ceilings; securing paneling; securing chair rails, picture molding and other decorative trim.
Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 17
The Pas-lode Cordless 18ga. Brad Nailer drives Pas-lode 18 Gauge Brad Nails. Fasteners are collated into strips of 50 for easy loading. Pas-lode fasteners are designed to be used in Pas-lode tools, use of other fasteners may cause damage to the tool or injury to the tool operator.

THE PASLODE CORDLESS 18 G. a. BRAD NAILER DRIVES THESE NAILS

 

PART NO.

 

Length

 

Applications

Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 18  

950058

 

5/8″

Cabinetry, Cove Molding, Shoe & Base Molding, Underneath Stair Tread, Mitered Corners, Lattice Strip Molding, Crown Molding Outside Corners, Book Cases
Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 19

950001

1″

Cabinetry, Cove Molding, Shoe & Base Molding, Underneath Stair Tread, Mitered Corners, Lattice Strip Molding, Crown Molding, Book Cases
Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 20

950114

1-1/4″

Cabinetry, Shoe & Base Molding, Scribe Molding, Crown Molding, Book Cases
Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 21

950112

1-1/2″

Cabinetry, Shoe & Base Molding, Risers, Stairs, Knee Wall, Panel Installation, Wainscoting, Chair Rail, Window Casings, Door Casings, Book Cases
Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 22

950002

 

2″

Cabinetry, Shoe & Base Molding, Spindles, Risers, Stairs, Knee Wall, Panel Installation, Wainscoting, Panel, Chair Rail, Window Casings, Door Casings, Book Cases

Restrict Field Service to the Following

  • CHECKING THE ENERGY LEVEL OF THE BATTERY
  • RECHARGING THE BATTERY
  • CHECKING THE FUEL CELL AND METERING VALVE
  • REPLACING THE FUEL CELL
  • CLEANING/REPLACING THE AIR FILTER
  • CLEARING A JAM
  • CLEANING THE TOOL

Attempts to go beyond these procedures could result in serious personal injury or damage to the Impulse Brad Nailer and voiding the warranty.
There are certain problems you may encounter when you are using the Cordless Brad Nailer that you will be able to correct on the work site. The following field service procedures are the only service procedures you should attempt. Anything else that may appear wrong with the Cordless Brad Nailer should only be diagnosed and repaired by a fully trained service technician. If you have any reason to believe that your problem is beyond the service procedures in this manual, contact your Pas-lode® representative immediately.

DANGER
Never attempt any maintenance of a Pas-lode Cordless tool without first removing the fuel cell and battery. Maintenance should be started only after the tool is completely inoperative.
Battery Check
Periodically check on the battery indicator light (the light in the handle) of the Cordless Brad Nailer. When encountering a problem, the first step should always be to make sure the battery has enough charge to operate the tool. When the work contacting element is depressed on work piece, the fan motor will turn on and the blinking green indicator light will turn solid green. If the indicator light blinks red or glows red, recharge the battery.
Fuel Cell Check
If the Cordless Brad Nailer’s fan operates and the indicator light is green, but the tool will not cycle or does not drive fasteners completely, check the fuel cell. With the fuel cell out of the tool, check to see if the cell still contains fuel and that the metering valve is working. To determine if there is any fuel left in the fuel cell, hold in the upright position and simply place the metering stem against a solid object, and gently push about three or four times. A small amount of fuel should be released each time.
DANGER
Wear safety glasses when performing this test. Never perform this test near an open flame or sparks, while smoking, or where the fuel may get into your eyes.
If fuel is not released with each operation of the metering valve, this indicates that there is no more fuel left in the cylinder and it must be replaced. Dispose of the empty fuel cell properly.
Clearing a Jam
An occasional problem you may encounter is a jammed fastener. Because of the unique design of the Cordless Brad Nailer, clearing a jammed fastener is easy:

  1. Remove the battery.
  2. Pull the latch, releasing front guide. Pivot front guide forward.
  3. Clear jam, and push driver blade back up to its normal position.
  4. Close front guide and latch it. Check that work contacting element moves freely.

Paslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 23

Servicing

Air Filter

Open the grille by pressing slightly above the adapter and pivoting the cover open. The air filter simply lifts out.
Tap the filter GENTLY to remove any dust. Check and clean the air filter every two days. Soap and water restores the filter to a “like new” condition.

  • GRILLEPaslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 24
  • FILTERPaslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 25
  • CAPPaslode IM200Li 18 Gauge Cordless Brad Nailer User Manual  & troubleshooting 26

End-of-Workday Routine
These simple steps are based on maintaining the safety and operational efficiency of the Cordless 18 Ga. Brad Nailer.
Before you leave the work site:

  1. Remove battery and store in tool case. Always use the Cordless Brad Nailer case for transporting and storing the tool.
  2. Dispose of all empty fuel cells. Remember to dispose of these cells where they will not be crushed, punctured, burned or found by children.

When you get home:

  1. Place the battery in its charger if it needs charging as indicated by the red charge light on the handle.
  2. Wipe your Cordless Brad Nailer with a clean, soft cloth.
  3. Remove and clean the filter every two days.
  4. Check work contacting element to ensure it is operating freely.

Pas-lode Cordless Tool Accessories
A variety of accessories are available for the Pas-lode Cordless 18ga. Brad Nailer:

  • No-Mar Replacement Tip -Hard Tip Part No. 901048
  • No-Mar Replacement Tip -Soft Tip Part No. 901067
  • Battery – Part No. 902654
  • Clear Safety Glasses – Part No. 401382
  • Pas-lode Cordless Lubricating Oil – Part No.. 401482
  • Pas-lode Cordless Tool Cleaner – Part No. 219086
  • Battery Charger Kit – Part No. 902667
  • Pas-lode Cordless Brad Nailer Case – Part No. 902445
  • Pas-lode Cordless Trim Tool Tune – Up Kit- Part No. 219304

Contact your Pas-lode® representative for additional information.
Tools
A 9/64 Hex Wrench (Part No. 900736) is provided with each Impulse 18ga. Brad Nailer.

Troubleshooting

Preparing Tool for Operation – Battery/Charger Problems

SYMPTOM

POSSIBLE PROBLEMS

SERVICE

Battery does not appear to accept charge when battery is plugged into the charger. Inoperative indicator lights on charger, or defective charger. Try battery in tool after a full charge cycle. If tools indicator light is red, charger not working properly. Replace charger, or monitor charging time to ensure battery has adequate time for recharging. It is normal for battery to feel warm after properly charging.
Battery damaged or cycle life exhausted. Replace battery.
Charger gets hot, makes excessively loud noise, or smokes during charging cycle. Charger cord or wall plug gets hot. Damaged charger. Discontinue use immediately and unplug from power source. Replace charger and tag or dispose of charger to prevent accidental re-use or connection to power source.

Normal Stage of Operation

SYMPTOM

POSSIBLE PROBLEMS

SERVICE

Fan does not run – tool indicator light is blinking red or solid red. Battery is not charged. Charge battery.
Battery terminals are oily, dirty, or corroded. Clean battery terminals with soft cloth.
Fan does not run, or runs slower than normal – tool indicator light is solid red. Battery is discharged. Charge battery.
Work-contacting element does not depress fully – tool does not operate. Work-contacting element is bent, or build-up of debris in track restricts operation. Remove and inspect lower probe. Clean the track. Repair or replace lower probe as required.
Lockout feature is engaged. Add strip of nails.
Tool will not cycle – fan runs, indicator light is solid green. Fuel Cell empty. Replace fuel cell.
Spark wire out of spark plug. Remove cap and check spark lead, insert in spark plug and replace cover.
Spark plug is dirty. Clean tool cylinder head.
No spark is generated.

SYMPTOM

POSSIBLE PROBLEMS

SERVICE

Tool operates properly, but fasteners do not drive fully. Work-contacting element requires adjustment. Adjust work contacting element.
Fuel cell is low. Check fuel cell and replace as required.
There may be loss of seal in combustion chamber. Press work contacting element against workpiece for one minute. Pull trigger. If fastener does not drive, there is a leak that requires service.
Tool operates properly, but fasteners are sometimes over-driven, and sometimes under-driven. Work-contacting element is not adjusted properly for the type of material being fastened. Adjust work-contacting element. Readjust as required when material density or thickness of material being fastened changes.
Tool operates, but no fastener is driven. Wrong fasteners being used. Use only fasteners meeting Pas-lode® specifications. Check fasteners and applications section for fastener types and sizes recommended for use in Impulse™ tools.
Follower not properly engaged behind fastener strip. Position follower behind fastener strip and engage strip.
Jammed fastener. Clear jam.
Tool operates erratically or appears to be losing power – tool indicator light is green. Fuel cell is low. Check fuel cell.
Spark plug wire is loose. Check spark plug wire.
Air filter is dirty, causing tool to overheat. Remove air filter and clean. Use soap and water to remove stubborn debris.
Tool is dirty. Clean tool.
Tool operated and drove fasteners, but driver blade did not return to up position. Built-up dirt and debris on driver blade or in nosebore. Clean driver blade and nose bore with degreaser cleaner.
Tool is dirty. Clean tool.
Combustion chamber does not drop after tool cycles. Work-contacting element is bent, or is dirty. Clean track or replace work-contacting element.

If tool will not operate after following the above service directions, return the tool to an authorized Pas-lode® representative for service.
To purchase parts, visit our website at www.itwconstructionparts.com.

An Illinois Tool Works Company 155 Harlem Avenue Glenview, IL 60025
www.paslode.com